the siphon socket (1,5 - 2 t)
casting semi-automatic machine WOHR (2t)
1 long-term cold blast cupola furnace of diameter 1 000 mm
2 forehearts 20 t "PIKS 20"
2 induction furnaces JUNKERS (2,5 t)
• The automatic moulding „GEORG FISCHER“
- dimension of moulding frame 1 200 x 1 000 x 350/350 mm
modernization by change of forming machine
KÜNKEL-WAGNER in 2011
• The mechanical moulding
- 2 x moulder Retomat F30
900 x 500 x 200/200* 300/300 mm
- 2 x moulder Foromat F30
900 x 500 x 200/200* 300/300 mm
- 2 x moulder Foromat F40
1 050 x 800 x 200/200* 300/300 mm
• The hand moulding
- dimension of moulding frame from - 550 x 550 till 2 500 x 2 500 mm
- the moulding sand - mixture with the Alphaset
- continuous mixer (20t/h) FAT
- Sand reclamation plant mady by OMEGA foundry machinery
Melting agregates
Castings
Moulding
Core Production
• Mechanical core production (Cold-Box)
- one machine LAEMPE LL10
- three machines LL20
• Hand (Alphaset)
- continuous mixer FAT (6t)
- 4 Shot-blasting (continuous/hanging, 2 tables, drum shot-blastings)
- annealing and hardening furnace
- grinding machines
• Surface finishing of castings:
- coloring line with drying
• tests of properties of moulding sands
• chemical analysis of liquid metal and solid starting metal-materials
• metallographic analysis
• tests of mechanical properties of castings
• non-destructive testings
- capillary test
- magnetic powder test
- ultrasonic inspection - in cooperation
- inspection of RTG - in cooperation
• 3D dimensional inspection - ROMER arm
• endoscopy
Cleaning of castings
Quality control and management